Skip to main content
blog | Hangcha Intelligent Empowers Intelligent Ceramic Production: New Pearl Group's Transformation Through Advanced Manufacturing |
|
2 minute read

Hangcha Intelligent Empowers Intelligent Ceramic Production: New Pearl Group's Transformation Through Advanced Manufacturing

In the ever-evolving landscape of manufacturing, innovation stands as the cornerstone of progress. New Pearl Group, a pioneering force in the ceramics industry, has taken a significant leap forward by embracing intelligent production techniques. Collaborating with Kollmorgen's cutting-edge navigation system and integrating Hangcha Intelligent's 3-ton omnidirectional Automated Guided Vehicles (AGVs), New Pearl Group in partnership with Hangcha Intelligent has revolutionized its production line to meet the demands of the modern world.

Ceramic production is an intricate process that demands precision, durability, and efficiency. However, the production environment presents numerous challenges. The ceramics industry is characterized by high temperatures and dust-laden surroundings, posing a unique set of challenges for manufacturing processes. Furthermore, ceramic products themselves are often delicate and weighty, necessitating careful handling and transport to ensure product integrity and safety.

Hangcha Intelligent Empowers Intelligent Ceramic Production: New Pearl Group's Transformation Through Advanced Manufacturing

The integration of Hangcha Intelligent's 3-ton omnidirectional AGVs, equipped with Kollmorgen's advanced navigation system, has proven to be a game-changer for New Pearl Group in the ceramic production. These AGVs are engineered to withstand the harsh conditions of ceramic production, ensuring seamless operations even in high-temperature and dusty environments. Their robust construction and high load-bearing capacity make them ideal for handling the fragile yet weighty ceramic products.

One of the most noteworthy advantages of this integration is the realization of continuous 24-hour production cycles. The combination of Hangcha Intelligent's AGVs and Kollmorgen's navigation system has enabled New Pearl Group's production lines to operate round the clock. This not only meets the demands of a competitive market but also enhances overall productivity.

A key benefit of employing AGVs lies in their capacity to reduce reliance on manual labor, subsequently boosting operational efficiency. By automating material transport and handling, New Pearl Group has streamlined its processes and reduced the risk of human errors. The AGVs efficiently navigate the challenging production environment, carrying heavy loads and fragile ceramic products with precision and care.

Hangcha Intelligent Empowers Intelligent Ceramic Production: New Pearl Group's Transformation Through Advanced Manufacturing

Moreover, the utilization of forklift AGVs has significantly curbed the incidence of cargo losses. Fragile ceramic items are transported securely and without compromising their integrity. This has had a cascading effect on warehouse management. The AGVs have achieved a remarkable 100% shelf usage rate, optimizing storage capacity within the production workshop. This not only reduces wastage but also enhances overall resource utilization.

In conclusion, New Pearl Group's adoption of intelligent manufacturing techniques, in collaboration with Kollmorgen and Hangcha Intelligent, has ushered in a new era for ceramic production. The challenges posed by the harsh production environment and delicate products have been met with ingenious solutions. The integration of AGVs and advanced software systems, powered by Hangcha Intelligent, has not only elevated production efficiency but has also fortified product safety and integrity. New Pearl Group's journey in partnership with Hangcha Intelligent serves as an inspiring testament to the transformative power of innovation in manufacturing. As the industry evolves, such groundbreaking approaches are sure to reshape traditional paradigms and pave the way for a smarter, more efficient future.

For more information visit this link.

Consult an Expert

Engineer the Exceptional

Learn how to engineer exceptional machines, robots and vehicles with the highest-performing, most reliable motors, drives, automation solutions and more.

Learn More

Related Resources

Stacking 3-ton pallets of soft bags: No challenge for Kollmorgen-equipped AGVs from Heli >

No two projects are the same, and it’s important to be able to provide a modular solution that can be adapted to suit the customers’ requirements. Learn how Heli created specialized high-reach AGVs equipped with Kollmorgen technology to meet their…

5G-enabled AGVs and AMRs: A game changer for intralogistics >

In factories and warehouses, we have these clever machines known as Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs). They're changing the way we manage materials by doing tasks on their own, making manufacturing and warehousing…
Accelerate Your AGV Expertise with Kollmorgen's Comprehensive Training Program

Accelerate Your AGV Expertise with Kollmorgen's Comprehensive Training Program >

In today's rapidly evolving world of automated guided vehicle (AGV) systems, staying ahead of the competition requires continuous learning and skill development.
ChatGPT, Google Bard or Microsoft CoPilot and AGVs: Balancing the Benefits and Challenges

ChatGPT, Google Bard or Microsoft CoPilot and AGVs: Balancing the Benefits and Challenges >

Could prompt AI such as ChatGPT, Google Bard or Microsoft CoPilot revolutionize the AGV arena? Sebastian Witkarsson, Information Security Officer at Kollmorgen, examines the possibilities – and sounds a note of caution.
Unlock fast-track AGV commissioning with Cirrus

Unlock fast-track AGV commissioning with Cirrus – the latest innovation from Kollmorgen >

Cirrus, the latest commissioning innovation from Kollmorgen, is a cloud-based solution that speeds up and streamlines AGV installations. With its smart features and easy-to-use interface, Cirrus can help accelerate your business by enabling efficient…
Kollmorgen Innovation Day, Realizing Ideas at the Cutting Edge of Tech

Realizing Ideas at the Cutting Edge of Tech >

Kollmorgen is all about innovation, constantly investing in collaborations and research projects to exchange knowledge and expertise with partners and universities across the world. Learn more about how Kollmorgen works to enable innovative thinking…
Kollmorgen Innovation Day

All Together For Innovation: More perspectives mean better ideas and better products >

At Kollmorgen, there are more and more female employees every year, which really helps to broaden overall perspectives. Everyone agrees that diversity drives innovation and these values apply to the group at every level.

Interoperability: What it is, and why it matters in the age of automation >

We are now living in a digital world. E-commerce consumers expect goods to be delivered faster and more flexibly than was the case just a couple of years ago. Organizations, retailers, and their warehouse service providers therefore need to find new…
Automation in a Single Day with Game-Changing DIY Platform

Automation in a Single Day with Game-Changing DIY Platform >

Accessible and affordable automation for all has made a giant leap forward with the release of an AMR platform that enables users to install out-of-the box automation technology in less than a day.