In the presence of combustible gases, dust, vapors, fibers or flyings, electrical equipment must be designed to eliminate or contain any potential ignition source such as arcing or excessive temperatures. Explosion proof motors are not designed to survive an external explosion, but instead to avoid the possibility of igniting a fire or explosion. They are certified to operate safely in specific hazardous locations as classified by IECEx (Europe/International), UL (North America), ATEX (Europe/International), or CSA (Canada).
Design Criteria
Explosion proof or hazardous location motors are required in these and other industries:
- Mining
- Oil and natural gas refining
- Flour mills
- Grain elevators
- Textile mills
- Industrial paint booths
Hazardous locations are classified by the types of hazardous materials and how likely they are to be present in a particular area under normal operating conditions. To operate safely in locations where flammable materials are continually present (such as UL Class 1, Division 1 or ATEX Zone 0 and 1 locations), explosion proof motors must incorporate these key design features:
- The motor enclosure must be able to withstand and contain an internal explosion.
- Ignition sources such as flames and sparks must not be permitted to reach the external environment where they could cause an explosion.
- The surface temperature of the housing must never be hot enough to ignite combustible materials in the external environment, even under overload conditions or when the motor is insulated by a layer of hazardous dust. A temperature code (T-code) designates the maximum surface temperature range.
- A nameplate must be supplied with the motor clearly stating the explosion-proof rating and, as applicable, the T-code.
Kollmorgen’s Explosion Proof and Hazardous Location Motors
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| Motor Technology Type | Brushless, Servo | Brushless, Servo | Brush, Permanent Magnet DC | Brushless, Stepper | Brushless, AC Synchronous |
| Typical Motion Profile and Loading | Variable Speed, Dynamic Load | Variable Speed, Dynamic Load | Fixed Speed, Constant Load | Variable Speed, Constant Load | Fixed Speed, Constant Load |
| Frame Sizes | 4.49 " sq. to 8.91 " sq. | 58-188 mm | NEMA 56C | NEMA 34 & 42 | NEMA 42 & 66 |
| Input Voltages | up to 480 VAC | 48, 75 Vdc, 120, 240 or 400 Vac | 12, 24, 90 & 180 VDC | up to 240 VAC | 120 & 240 VAC, 50/60 Hz |
| Drive/Amplifier Requirement | Yes | Yes | No | Yes | No |
| Torque Range | 0.84 to 158 Nm | 0.37 to 51.75 Nm | 1.02 to 3.05 Nm | 1.27 to 9.82 Nm | 1.77 to 10.59 Nm |
| Speed Range | up to 7,500 rpm | up to 5,000 rpm | 1750 rpm | up to 3,000 rpm | 60/72 rpm |
| Certifications |
- or - | TPS 25 ATEX 124440 0005 X |
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Kollmorgen offers explosion proof and hazardous location motors that meet the certification requirements of UL, ATEX, IECEx and/or CSA. If one of our explosion proof or hazardous location motor offerings does not meet the certification or performance requirements you need, contact us to discuss your specific application requirements. We can evaluate additional certifications for a product, or we can recommend a frameless motor solution for incorporation and certification in explosion proof or hazardous location systems of your own design.
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How do I know if my motor is explosion proof? >
An explosion proof motor is clearly marked with a nameplate that identifies its suitability for a given hazardous environment. The nameplate will indicate the hazardous Class, Division, and Group for which the motor is suited.





