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The Precision Challenge in Automotive Logistics

Automotive manufacturing runs on precision. Every component must arrive at the right place, at the right time. With just-in-time production, even minor delays can disrupt the entire line. Manual handling, while essential in many operations, can sometimes create challenges when large volumes, tight schedules, or heavy and high value parts are involved.

Automation plays a key role in solving these challenges. AGVs and AMRs ensure consistent material flow, reduce human error, and keep production moving without interruption. By automating repetitive transport tasks, manufacturers gain better control over timing and accuracy, while freeing skilled workers for higher-value activities. 

car chasis
car manufacturing automation

ROI and Efficiency – Proven Results

Automation isn’t just about technology—it’s about measurable gains. With AGV fleets, manufacturers see: 

  • Optimized Routes: Intelligent software calculates the most efficient paths, reducing travel time and bottlenecks.
  • Reduced Downtime: Opportunity charging and smart scheduling keep vehicles running around the clock.
  • Increased Capacity: Automated systems handle more transports per hour than manual operations.

Toyota Material handling & Gundlach Automotive: High-Volume Precision

At Gundlach Automotive, 12 Toyota Material Handling AGVs powered by Kollmorgen manage 150 transports per hour, handling 40,000 pallet spaces with a 2,500 kg load capacity and lifts up to 11 meters. Integrated with 16 RadioShuttles and guided by Kollmorgen’s fleet manager, the system ensures deep pallet storage and efficient retrieval—keeping high-volume automotive logistics running smoothly. 

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Toyota material handling
ek robotics & Aston Margin car manufacturing

Ek Robotics & Aston Martin: Precision in Motion

At Aston Martin, each vehicle undergoes a 200-hour handcrafted build, supported by advanced automation. Customized high-reach AGVs from ek robotics, powered by Kollmorgen’s NDC Solutions, transport body parts and chassis with laser navigation, steer drive, and a 6-meter lift capability—ensuring precision and productivity in a premium manufacturing environment. 

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Let’s build the future together

Whether you’re an AGV/AMR provider or integrator, Kollmorgen NDC Solutions give you the edge to succeed – today and tomorrow.

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