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How do position feedback devices work?

For standard rotary servo motors, a position feedback device is usually mounted in the rear of the motor and coupled to the rotor shaft. As the shaft spins, the device measures its position relative to the stationary stator/housing. This position information is sent to the servo drive, which compares it against the commanded position and continuously corrects for any errors. This is known as a closed-loop system.

Various sensing technologies are available, including capacitive, inductive and optical devices. Each sensing type has its own pros and cons based on cost, size, performance, ruggedness and operating temperature. While not recommended for conditions of extreme shock, temperatures or dust, optical sensors are the best choice for the majority of applications where extreme precision and responsiveness of motion make the difference for the quality and productivity of industrial processes.

Exploded motor diagram - shaft, motor, cable connection, o-ring, end cover, SFD-M Feedback

Why SFD-M?

Why choose the SFD-M?

The SFD-M (Smart Feedback Device, Multi-Turn) is Kollmorgen’s most advanced position feedback device. As a multi-turn absolute rotary encoder, it offers:

High precision. The SFD-M features 24 bit resolution, which translates to 16,777,216 incremental counts per revolution, or 0.0772 arc-seconds per count.

Multi-turn feedback. Single-turn feedback devices are of limited value because they only track angular position through each 360º rotation, at most. Industrial applications almost always require many rotations of the motor shaft to move a load a given distance. The SFD-M tracks position throughout a 360º rotation, and also includes a 16-bit counter that tracks how many rotations have occurred, up to 65,536 full turns.

Absolute positioning. Incremental encoders track angular position from an arbitrary starting point, wherever the shaft is upon power-up, requiring a time-consuming homing sequence to know where the load is actually positioned. As an absolute positioning device, the SFD-M always knows the precise rotor position, even when the system is powered down and even when the rotor is moved manually. This eliminates any need for homing sequences or costly homing sensors and wiring.

Battery-free operation. Most multi-turn absolute encoders require batteries or gears with individual readouts to maintain positioning even when powered down. Batteries require maintenance, consume space and pose a risk of failure. Gears are costly, require tight tolerances, and make the motor longer. The battery-free SFD-M uses energy-harvesting technology to eliminate all of these issues while supporting corporate efforts to reduce the consumption of natural resources and minimize waste.

Single-cable technology. The SFD-M allows for a single hybrid cable to carry both power and positioning data between Kollmorgen servo motors and drives, lowering costs and installation labor.

Exceptional value. Other multi-turn absolute rotary encoders are sold at a premium price. Kollmorgen offers the SFD-M at no incremental cost over its previous, single-turn incremental encoders.

AKM Servo Motor AKM2G Servo Motor

The SFD-M versus other position feedback device technologies

SFD-M versus other high-resolution, multi-turn absolute rotary encoders. The SFD-M is comparable in performance to other encoders in its class, but is offered as an integral feature of Kollmorgen motors at a much greater value. In fact, you can save hundreds of dollars per axis, and thousands of dollars in a multi-axis machine, by choosing SFD-M.

SFD-M versus encoders with functional safety capabilities. Some position feedback devices incorporate third party-certified functional safety features, useful when it’s important to allow operators to physically interact with the machine without shutting down. The SFD-M does not offer this, so a device like the BiSS capacitive safety or EnDat inductive safety device might be a better choice for implementing functional safety features. However be aware that the cost of these devices is considerably higher, and they require the motor to be longer.

SFD-M versus the highest-resolution feedback devices. When there is a mechanical linkage between motor and load, such as a pulley, gear box, coupler or lead screw, compliance and backlash are likely to introduce errors far greater than the accuracy of the SFD-M. In these cases, and in many direct drive applications, the SFD-M enables exceptionally high-quality motion. However in direct drive applications where the highest possible position accuracy is required, an EnDat optical or BiSS optical encoder may be a better choice. These are higher in cost and require a longer motor than the SFD-M.

When not using a Kollmorgen drive. Choose a feedback device that is compatible with your drive.

Which Servo Position Feedback Device Is Right for Your Application?

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Kollmorgen’s collaborative engineering expertise is unmatched in the motion industry. We have been an innovation leader for more than 100 years, and have decades of experience serving each industry that benefits from stepper or servo technology. Let us help you engineer the exceptional.

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