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KSM Safety Solutions

Safe motion from a motion expert, Kollmorgen - Your skilled partner for safe motion control solutions. Safety logic, servo drives and motors and even complete safe automation solutions - Kollmorgen delivers matched components from one source. Additionally, we offer efficient tools and engineering support for existing machine designs or innovative new developments. Take advantage of Kollmorgen’s innovative capacity and experience for the deployment of your safe motion control solution.

KSM Safety Solutions Significantly Improve Productivity. With KSM Kollmorgen completes the motion safety chain from sensor-to-drive

  • Significantly higher productivity using the Motion Safety Concept
  • Low system costs using standard commercial of-the-shelf (COTS) components
  • Flexible and expandable safety solutions utilizing a modular design
  • Tested and certified by TUV achieving PLe (ISO 13849) and SIL3 (IEC 61508)
  • Interfaces seamlessly to Kollmorgen’s AKD, ServoStar, and KAS motion systems
  • All important safe motion functions are available with the modules

KSM-compact Safety Module

  • For 1 or 2 safe axes
  • Up to 2 expansion modules
  • Base unit with 16 safe I/O
  • Expandable up to 60 safe I/O
  • 1 safe relay output, expandable
  • 2 pulse outputs, 2 signal outputs
  • Expandable up to 6 pulse and 6 signal ouputs
  • Up to 800 function blocks
  • Space-saving, compact design

KSM-modular Safety PLC

  • Up to 12 safe axes
  • Up to 8 expansion modules
  • Base unit with 56 safe I/O
  • Expandable up to 200 safe I/O
  • 1 safe relay output, expandable
  • 2 pulse outputs, up to 10 signal outputs
  • Expandable up to 14 pulse and 22 signal outputs
  • Up to 3000 function blocks
  • For applications with large number of interfaces

Available Safety Functions (PLe & SIL3)

  • Safe Stop Function: STO, SS1, SS2, SOS
  • Safe Velocity Function: SLS, SSM, SSR, SMS
  • Safe Position Function: SLP, SCA, SLI
  • Safe Direction Function: SDI
  • Safe Brake Function: SBC

Connectivity:

  • EtherCAT
  • CANopen
  • Profinet
  • PROFIsafe and EtherCAT FSOE slave
  Base Units Expansion Modules
KSM-modular   KSM 100-1 KSM 100-2 KSM 100-4 KSM 121/-2 KSM 122/-2 KSM 122A KSM 131 KSM 131R  
KSM-compact KSM 11 KSM 12     KSM 31 KSM 31R KSM 5x
Expansion Modules 2 2 8/6 1) 8/6 1) 8/6 1)  
Safe Axes 1 2 Up to 6 with 6 KSM 121 Modules Up to 12 with 6 KSM 122 Modules 1 3) 2 4) 2 4)  
Axis Interface 2) Up to 2 Up to 2 Up to 2 Up to 2 1  
Safe Digital Input 14 14 14 14 14 12 12 12 12 12  
Safe Digital I/O5) - - - 20 40 - - - 10 2  
Safe Digital Output 2 2 2 2 2 - - - - -  
Safe Analog Input - - - - - - - 2 - 4  
Safe Relay 1 1 1 1 1 - - - 2 4  
Signal Output 2 2 2 6 10 - - - 2 -  
Pulse Output 2 2 2 2 2 - - - 2 -  
Communication 6) With KSM 5x Option, onboard   Yes
Function Blocks 800 800 3000 3000 3000  

1) Up to 6 expansion modules KSM 121/122
2) Single axis interface: Safe velocity monitoring only. Two axis interfaces: Safe velocity and safe position monitoring
3) Up to 6 axes with 6 KSM 121 modules
4) Up to 12 axes with 6 KSM 122(A) modules
5) Assignable as inputs or outputs
6) EtherCAT, CANopen, or Profinet (PROFIsafe slave and EtherCAT FSOE slave)

Documentation
Title Language(s) Date Size
pdfKSM Compact Installation Manual EN (REV B) English 30 Jun 2017 3.76 MB
pdfKSM Compact Operating Manual EN (REV A) English 23 Jun 2016 268.63 KB
pdfKSM Compact Programming Manual EN (REV A) English 23 Jun 2016 2.61 MB
pdfKSM Compact Starter Guide EN (REV A) English 23 Jun 2016 4.21 MB
pdfKSM Compact Status Message Data EN (REV A) English 23 Jun 2016 287.57 KB
pdfKSM100 Installation Manual EN (REV A) English 23 Jun 2016 3.87 MB
pdfKSM100 Programming Manual EN (REV A) English 23 Jun 2016 2.69 MB
pdfKSM100 Status Message Data EN (REV A) English 23 Jun 2016 498.04 KB
pdfKSM131R Installation Manual EN (REV A) English 23 Jun 2016 796.45 KB
pdfKSM31R Compact Installation Manual EN (REV B) English 30 Jun 2017 1.03 MB
pdfKSM45 Compact Installation Manual EN (REV A) English 23 Jun 2016 796.76 KB
pdfKSM53 Compact Installation Manual EN (REV A) English 23 Jun 2016 971.32 KB
pdfKSM54 Compact Installation Manual EN (REV A) English 23 Jun 2016 336.5 KB
pdfKSM55 Compact Installation Manual EN (REV A) English 23 Jun 2016 803.28 KB
Certifications
Title Language(s) Date Size
pdfEC Machine Directive 2006-42-EC English 06 Sep 2006 1.37 MB
pdfEC Machine Directive 2009-127-EC English 21 Oct 2009 817.6 KB
pdfEU Product Liability Directive English 25 Jul 1985 148.59 KB
pdfGuide to the application of Machinery Directive 2006-42-EC English 01 Jun 2010 1.6 MB
pdfKSM Compact TUV Certificate English, German 01 Aug 2017 663.44 KB
pdfKSM Declaration of Conformity English 03 May 2018 2.15 MB
pdfKSM Modular TUV Certificate English, German 01 Aug 2017 513.51 KB
pdfProduct Safety Directive English 03 Dec 2001 254.32 KB
pdfRAPEX Leitfaden English, German 16 Dec 2009 3.17 MB
pdfREACH Declaration of Conformity English 01 Feb 2015 88.07 KB
Datasheet
Title Language(s) Date Size
pdfKSM 100-1 Safety Controller CANopen Datasheet EN (REV A) English 23 Jun 2016 521.9 KB
pdfKSM 100-1 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 652.37 KB
pdfKSM 100-1 Safety Controller EtherCAT Datasheet EN (REV A) English 23 Jun 2016 521.64 KB
pdfKSM 100-1 Safety Controller PROFINET Datasheet EN (REV A) English 23 Jun 2016 522.11 KB
pdfKSM 100-2 Safety Controller CANopen Datasheet EN (REV A) English 23 Jun 2016 554.54 KB
pdfKSM 100-2 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 752.52 KB
pdfKSM 100-2 Safety Controller EtherCAT Datasheet EN (REV A) English 23 Jun 2016 555.05 KB
pdfKSM 100-2 Safety Controller PROFINET Datasheet EN (REV A) English 23 Jun 2016 553.57 KB
pdfKSM 100-4 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 805.46 KB
pdfKSM 100-4 Safety Controller EtherCAT Datasheet EN (REV A) English 23 Jun 2016 583.04 KB
pdfKSM 100-4 Safety Controller PROFINET Datasheet EN (REV A) English 23 Jun 2016 581.59 KB
pdfKSM 100-4 Safety Datasheet CANopen Datasheet EN (REV A) English 23 Jun 2016 583.01 KB
pdfKSM 121 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 574.34 KB
pdfKSM 121-2 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 620.52 KB
pdfKSM 122 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 617.68 KB
pdfKSM 122-2 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 725.63 KB
pdfKSM 122A Safety Controller Datasheet EN (REV A) English 23 Jun 2016 623.37 KB
pdfKSM 131 Safety Controller Datasheet EN (REV A) English 23 Jun 2016 606.53 KB
pdfKSM 131R Safety Controller Datasheet EN (REV A) English 23 Jun 2016 688.09 KB
pdfKSM Safety Controller Datasheet English 385.37 KB
Catalog
Title Language(s) Date Size
Kollmorgen Automation and Motion Control English 01 Dec 2017 14.74 MB
Kollmorgen Automation Solutions Catalog English 01 Dec 2017 14.02 MB
Kollmorgen Automationslösungen Katalog German 09 Apr 2017 11.17 MB
Kollmorgen delle soluzioni per automazione e movimento Catalogo Italian 08 Jan 2018 11.2 MB
Kollmorgen otomasyon ve hareket kontrol çözümleri kataloğu TR Turkish 12 Feb 2016 11.05 MB
科尔摩根 运动控制及伺服系统解决方案 Chinese, Simplified 26 Jan 2018 16.64 MB
Brochure
Title Language(s) Date Size
Kollmorgen KSM Safety Module Flyer English 06 Feb 2014 816.21 KB
Kollmorgen Motion Components Brochure EN RevB English 14 Oct 2011 1.81 MB
Kollmorgen Motion Safety Brochure en-GB English 02 Oct 2015 2.16 MB
Kollmorgen KSM Safety Modul Flyer German 02 Oct 2015 966.64 KB
Kollmorgen Motion Safety Broschüre German 02 Oct 2015 2.2 MB
Drawings
Title Language(s) Date Size
KDM131R English 21 Jun 2016
KSM-12 English 21 Jun 2016
KSM100-1 English 21 Jun 2016
KSM100-2 English 21 Jun 2016
KSM100-4 English 21 Jun 2016
KSM11 English 21 Jun 2016
KSM11-2 English 21 Jun 2016
KSM12-2 English 21 Jun 2016
KSM121 English 21 Jun 2016
KSM121-2 English 21 Jun 2016
KSM122 English 21 Jun 2016
KSM122-2 English 22 Jun 2016
KSM122A English 22 Jun 2016
KSM131 English 21 Jun 2016
KSM31 English 21 Jun 2016
KSM31R English 21 Jun 2016
KSM33 English 21 Jun 2016
KSM45 English 21 Jun 2016
KSM53 English 21 Jun 2016
KSM54 English 21 Jun 2016
KSM55 English 21 Jun 2016