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Operating Induction machines in AKD, using an open-loop Volts/Hz speed control | 05 Aug 2014 | |

Operating Induction machines in AKD, using an open-loop Volts/Hz speed control

Firmware version: M-01-12-01-000

This article explains how to set an AKD for driving an asynchronous machine, using an open loop V/Hz strategy. The article contains:

Introduction

The open loop volts/Hz (also known as Volt/Frequency) scalar control of an induction motor is by far a popular method of sped control because of its simplicity. For adjustable speed applications, frequency control is natural. However voltage is required to be proportional to frequency so that the flux (Fs = Vs/w) remains constant (see Fig. 1), neglecting the stator resistance Rs drop. MOTOR.VOLTRATED and MOTOR.VRATED have to be set according to machine parameters from data sheet. Then, the output V/Hz is automatically adjusted. This will work as long as the supplied voltage is high enough to allow the induction machine to reach the speed command. Since the algorithm neglects the voltage drop in the resistance, a boost voltage should be added so that the rated flux and corresponding full torque are available at zero or low speed. In AKD, this boost voltage is set through MOTOR.VOLTMIN. 

ASM Open Loop VHz - Relation.png

Figure 1: Relationship Voltage/Frequency

 

Figure 2 shows the block diagram of the volts/Hz speed control method that is implemented in AKD.

ASM Open Loop VHz - Scheme.jpg

Figure 2: V/Hz scheme

The velocity command can be obtained from three different sources, depending on DRV.CMDSOURCE:

  • 0: Service
  • 1: Field bus
  • 3: Analog

Initial settings

DRV.OPMODE = 1   Velocity  mode
MOTOR.TYPE = 2  V/Hz speed control
FB1.SELECT = 1  None feedback
DRV.ACC & DRV.DEC Set according to induction machine mechanical dynamics

Parameters

The following table shows which MOTOR parameters should be also configured for driving induction machines under V/Hz open-loop operation:

Keyword

Induction Motor V/f Open Loop

Description

MOTOR.NAME

Yes

Set a name for customer motor

MOTOR.TYPE

Yes

Set to motor type. For V/Hz, MOTOR.TYPE = 2

MOTOR.AUTOSET

No

No available in  V/Hz

MOTOR.IPEAK

Yes

Set to motor peak current (A).  150% of continuous current for NEMA motors

MOTOR.ICONT

Yes

Set to motor continuous current (A)

MOTOR.INERTIA

Yes

Set the motor inertia in kg cm2

MOTOR.KT

No

No necessary for Induction Motor

MOTOR.LQLL

No

No necessary for V/Hz

MOTOR.POLES

Yes

Set to motor poles

MOTOR.VMAX

Yes

This is the maximum mechanical speed of the motor in RPM

MOTOR.R

Yes

Set the stator winding resistance phase-to-phase in Ohms

MOTOR.VOLTMAX

Yes

Motor max winding voltage.  Ex: 230 VAC or 460VAC

MOTOR.PHASE

No

No necessary for Induction Motor

MOTOR.CTF0

Yes

This is used to configure the thermal constant of the motor coil

MOTOR.KE

No

No necessary for Induction Motor

MOTOR.IMTR

No

No necessary for V/Hz

MOTOR.IMID

No

No necessary for V/Hz

MOTOR.VOLTRATED

Yes

This is the rated voltage for the V/HZ curve. 

MOTOR.VRATED

Yes

This is the rated velocity for the V/Hz curve

MOTOR.VOLTMIN

Yes

V/Hz drive, this is the starting voltage of the V/Hz curve in %.  Ex:  5V is 2.1% of 230V so set MOTOR.VOLTMIN to “2%” for 5V

Variables for analysis

Following variables are available for analysis and supervision:

IL.CMD

Since there is no cascade structure, no current loop is present. However, this shows a track similar to the speed command. The relationship is dependent on MOTOR.VRATED

IL.FB

Currently  current at motor terminals

Further information

KOLLMORGEN Europe Product Wiki : Induction Machine -General

KOLLMORGEN Europe Product WIKI : Sensorless Control for Induction Machines with S300-S700

KOLLMORGEN Europe Product WIKI : Operating Induction Machines S300-S700

Example

Considering the following IM:

Nominal voltage = 230/460V

Nominal current = 8.75/5.05A

4 poles

Power: 2.20Kw

Nominal speed = 1395 rpm

 

cos(phi) = 0.82

Nominal frequency = 50Hz

 

We set following parameters in AKD:

Parameter

Value

Parameter

Value

DRV.ACC & DRV.DEC

10000rpm/s

MOTOR.POLES

4

DRV.OPMODE

1

MOTOR.VMAX

1600 rpm

FB1.SELECT

1

MOTOR.R

1.12 ohm

MOTOR.NAME

NORD-ASM

MOTOR.VOLTMAX

240V

MOTOR.TYPE

2

MOTOR.VOLTRATED

230

MOTOR.IPEAK

13 A

MOTOR.VRATED

1395 rpm

MOTOR.ICONT

8.75 A

MOTOR.VOLTMIN

2%

MOTOR.INERTIA

6.2 kg cm2

 

 

Speed command: 1395 rpm

2014_08_05_13_54_511.png

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juanramirez