Skip to main content
Success Story | 2 minute read

3D Cutting for large formats

Kollmorgen frameless direct drive linear motors for metal cutting

KOLLMORGEN Cutlite Penta Fiber Plus
IC and KBM Series for greater performance, accuracy and compactness in a single machine

There are few companies around the world capable of building machines that can cut large formats, for example silo assemblies up to 12 meters long and 3 meters wide, as well as chamfer edges prior to welding. Cutlite Penta is one such company.

Since 1992, the Florentine company, based in Calenzano, has been one of Italy’s leading companies in the design, manufacture, and distribution of laser machines for the manufacturing industry. With manufacturing, commercial, and servicing sites in China, The Unites States and Brazil, Cutlite Penta has become a top-ranking company on a global scale.

Quality, technology, flexibility and customer focus combined to give life to products that are synonymous with Italian excellence.

The machines produced by Cutlite Penta are designed to cut a variety of materials, including metal, wood, plastic, ceramic, glass, methacrylate, and composite materials.

Laser cutting is used successfully in the carpentry industry where advanced technology, accuracy, and speed are necessary. For this reason, the technology is used in environments where accuracy and precision are essential, such as in the production of industrial machine components where final assembly must be perfect.

Fiber Plus

The laser systems in the Fiber Plus family for metal cutting are equipped with fiber laser sources with a power levels up to 15Kw capable of undertaking heavier work. They combine high performance, structural rigidity, and efficiency.

The linear motors by Kollmorgen that move the machine’s two axes guarantee the high dynamic performance (≤2.5G) of the Fiber Plus series, allowing high levels of productivity, even on extremely complex geometries. Fiber Plus by Cutlite Penta matches the efficiency and effectiveness of systems using fiber laser technology, with other noticeable advantages: very easy installation and maintenance, space saving, high reliability, and high performance resulting from the perfect integration of each component.

The FIBER PLUS machine is designed for structural operations, for large-format 3D metal cutting, such as metal tanks up to 13 meters long and 3 meters in diameter, with absolute precision. There are few companies in the world capable of undertaking such work, and similarly few capable of producing machinery for performing such specific cuts, such as chamfering, or bevel cutting, with power levels of between 2 and 15Kw. We are talking about twice as much power as normal, which is necessary for cutting metals that are particularly thick and resistant, and which require particular shielding within the machine for obvious safety reasons: sheet housing is used to protect the machine on all sides. Given the huge sizes, and therefore the significant weight, the LM machine is designed to be tested, disassembled, transported, and reassembled and realigned at the end client’s site. Cutlite Penta takes responsibility for this.

Key Features

  • Fiber cutting head designed in-house
  • Fast Mark Group: galvanometer scan head + independent fiber laser
  • Fast Mark Group mounted directly onto the deck near to the laser head, ensuring high moving speeds and precision in the marking process
  • Structure with excellent mechanical characteristics
  • Low investment and operating costs
  • Ability to choose different configurations and tailor the system to individual production requirements

High performance, maximum effectiveness, accuracy, and precision have been optimized- thanks to the use of KOLLMORGEN direct drive linear motors, the water-cooled IC Series and the magnets in the MC Series. This solution has enabled Cutlite Penta to improve performance in terms of thrust and the performance/size ratio compared to the competition.

A direct drive linear motor is in fact a rotary motor rolled out flat and coupled directly to the load being driven by the motor. With no mechanical transmission components, the design offers an exceptional level of performance, very high rigidity, dynamic speeds, and very high accelerations, extreme positioning accuracy, compact dimensions, low cogging, zero maintenance and quiet operation, as well has a high level of precision.


Simone Zagli, Italy Area Manager for metals, Cutlite Penta

“The collaboration between our two companies has already lasted for over 10 years and every year it gets stronger,” explains Simone Zagli, Italy Area Manager for metals at Cutlite Penta. “The volume of work required is constantly increasing and we use Kollmorgen motors in any system that contains linear motors, which fully meet our needs. Our partnership is also essential to developing our new projects; in fact, in addition to classic linear motors, we have started using torque motors for rotary axes and five-axis systems.”

Benefits of IC linear motors

  • Zero maintenance, greater accuracy and higher bandwidth
  • Smoother velocity and reduced audible noise
  • Power transmission with no mechanical components such as couplings, toothed belts, etc.
  • No gears, screws or lubrication
  • Improved reliability during use
  • Wide range of motor sizes with varying force ranges for use in any linear actuator
  • Increased performance of the entire system
  • Flat, compact drive solution
  • Simple, more compact machine design
  • Higher bandwidth and faster response compared to ball screw and rack and pinion actuators
  • Reduced noise, fewer components and lower overall operating costs

KBM Frameless Motors, modern direct drive technology

KBM™ Series direct drive motors have been used on the rotating laser Penta Fiber Head in order to reduce kinematics, increase the accuracy of movement and maximize its compact size. The KBM™ Series has been developed to be integrated directly into the machine, using its own bearings to support the rotor. There is a wide range of standard motors (14 sizes with varying lengths); depending on the need, additional configurations are available and changes to the shared design can be made quickly and cost-effectively.

Thanks to the special cutting Penta Fiber Head, excellent performance can be achieved in terms of speed, efficiency, and sturdiness. From cutting sheet metal to creating much smaller decorative items, it is possible to design machines suited to different needs.

KBM Frameless Motors characteristics

  • Fully encapsulated stator windings
  • PTC thermistor overload protection
  • Rare-earth neodymium iron boron magnets
  • Fail-safe bands over rotor magnets
  • RoHS compliant
  • UL and CE certification
  • Optimizations include rotor hub dimensions, rotor length, diameter, mounting features, windings, insulation, connection type, and much more
  • Optional latching digital Hall effect sensors are pre-aligned and factory-installed

Benefits of KBM Frameless Motors

  • Direct load connection eliminates the need to maintain gearboxes, belts or pulleys
  • Zero backlash and compliance provides a more responsive system
  • Eliminated coupling devices reduces overall machine size
  • Embedded motor enables a compact machine design, helps protect intellectual property
  • Huge selection of standard motors and extensive customization options

Conclusion

“Satisfaction and mutual trust, the quality of the components and the end product mean the future is bright for the partnership between our two companies, which already has a decades-long history behind it,” emphasizes Fabio Massari, Senior Key Account Manager at Kollmorgen Italia, who has supported the project throughout each phase. “The know-how applied during the consultation and design stages pushes us to explore new roads together, which are increasing the spectrum of solutions adopted in order to propose increasingly innovative machines to end customers.”

 

INFORMATION ABOUT KOLLMORGEN

Since the company was established in 1916, Kollmorgen’s innovative solutions have given life to big ideas and improved people’s safety around the world. Kollmorgen is continuously developing innovative solutions that are unrivaled in terms of performance, reliability and ease of use. Crucial in this regard is precious know-how in the field of systems and drive components, industry-leading quality, and substantial experience in combining and integrating standard and custom products. We guarantee an undeniable competitive advantage for machine manufactures around the world, and maximum safety for our customers. For more information, visit the website: www.kollmorgen.com

© KOLLMORGEN. Use for editorial purposes is free.

Download as PDF
KOLLMORGEN Cutlite Penta Fiber Plus metal cutting machine

"Every machine is the very heart of an organization, is the expertise of those who daily commit to achieving a new objective. Every machine is all our passion and we intend to share it with you." - Delio Patrizio Mugnaioni, CEO of Cutlite Penta

Cutlite Penta Fiber Head and KOLLMORGEN IC Direct Drive Linear Motors

Laser Penta Fiber Head by Cutlite Penta and KOLLMORGEN IC Direct Drive Linear Motors

Simone Zagli, Italy Area Manager for metals, Cutlite Penta

Simone Zagli, Italy Area Manager for metals, Cutlite Penta

KOLLMORGEN IC Direct Drive Linear Motors

KOLLMORGEN IC Direct Drive Linear Motors

Cutlite Penta Fiber Head and KOLLMORGEN KBM Direct Drive Motors

Close-up of the laser Penta Fiber Head by Cutlite Penta and KOLLMORGEN KBM Series Frameless Motors.

KOLLMORGEN KBM Frameless Motors

KOLLMORGEN KBM Frameless Motors

Fabio Massari, Kollmorgen

Authors: Fabio Massari, Senior Key Account Manager, KOLLMORGEN Italia & Elisabetta Redaelli, Marketing Communication, KOLLMORGEN Italia

Direct Drive Linear Motors

A Direct Drive Linear (DDL) motor is basically a rotary motor that is laid out flat and directly coupled to the driven load, eliminating the need for ball/lead screws, rack and pinions, belts/pulleys and gearboxes.

Learn More

KBM Series Frameless

The KBM series offers high performance, long life, simple installation in a motor kit that can be embedded directly in your mechanical design. A huge selection of standard motors and cost-effective modifications ensure a perfect fit.

Learn More

Engineer the Exceptional

Learn how to engineer exceptional machines, robots and vehicles with the highest-performing, most reliable motors, drives, automation solutions and more.

Learn More

Related Resources

Kollmorgen Helps Salvagnini Build More Energy-Efficient Metal-Bending Machines >

Innovation, competency, service. Through 60 years in business, these three commitments have helped the Salvagnini Group achieve global leadership in the field of sheet-metal processing equipment. As the #1 worldwide supplier of panel benders, and one…

Compact, Efficient Motion Powers a Submersible Robot for In-Service Inspection of Fuel Storage Tanks >

Kollmorgen has helped many companies in a variety of industries increase performance, quality, throughput, and reduce costs. Read about our partners' successes here.
Kollmorgen Direct Drive Technology Enhances the Accuracy and Throughput of Electric Vehicle Battery Production

Kollmorgen Direct Drive Technology Enhances the Accuracy and Throughput of Electric Vehicle Battery Production >

As electric vehicles promise cleaner, more sustainable transportation, the need for reliable lithium-ion batteries is skyrocketing. Battery manufacturers are looking for innovative ways to maximize production quality and speed.
Compliant Robotic Tooling Mitigates Risk and Delivers a Human Touch in Finishing Operations

How Compliant Robotic Tooling Delivers Safety and Precision in Finishing Operations  >

Force-controlled blending or finishing operations typically rely upon human operators who can provide subtle compliance in grinding, deburring or polishing. Unfortunately, these operations create inherent risks for these workers—from injuries to…

Explore Space and Other Worlds with Kollmorgen’s Space-Worthy Motors >

Space exploration continues to evolve, and Kollmorgen can help with collaboratively engineered motors to withstand the extreme environments of space.

5 Harshest Environments for EO/IR Motion Control >

Electro-Optical/Infrared (EO/IR) Systems are used to provide long distance visual and thermal imaging for a variety of applications. Often used in satellites, planes, and military applications, there are two main components found in EO/IR systems:…
Motioneering for Frameless, Kollmorgen

Motioneering for Frameless Motor >

Sizing a traditional servo or stepper motor is simple with the Motioneering sizing tool, but what about sizing a frameless motor? Are there any special considerations for these parts? Learn just how easy it is to size frameless motors using…
Kollmorgen, Signs You Should Consider a Frameless Motor in Your Machine

Signs You Should Consider a Frameless Motor in Your Machine >

Big machines require big solutions. Right? But what if higher-performance machines could benefit from compact, space-saving, lightweight, more efficient embedded solutions?

Three Design Considerations that Indicate a Machine Needs a Frameless Motor >

Engineers often face challenges when incorporating servo motors into a new machine design. Choosing between a housed motor or a frameless torque motor shouldn’t be one of them. This blog reveals three design considerations that indicate why a…