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There are many machine designs for bending conduit, rebar, structural tubing, sheet metal and other materials. All types require finesse in positioning the material as well as the clamps, dies and mandrels used to execute each bend.
Perfect coordination becomes even more of a challenge when creating complex parts with multiple bends. At the same time, production demands require each precise movement to be performed as quickly as possible. Versatility, consistency, throughput and modular motion control solutions are the defining factors for the next generation of bending systems.
Accurate, Repeatable Bends
Manufacturing productivity requires bending machines to operate virtually nonstop. Especially for parts with multiple, complex bends, there’s no room for error due to components that aren’t perfectly tuned for the task or that can’t maintain performance at high speeds or over long periods of time.
Our 2G motion system offers drives and motors perfectly matched for reliably consistent performance. AKD2G dual-axis servo drives include custom MechaWare control algorithms; industry-leading velocity and position loops; and our acclaimed WorkBench GUI—all the technology and tools you need to engineer a machine that handles the most complex bends with confidence.
Increased Throughput Without Increasing the Footprint
The next generation of bending machines will succeed in the marketplace through the ability to create more pieces, no matter how complex, in a shorter time. A machine that takes up less space on the factory floor also contributes to increased productivity, where space is repurposed for another use.
Our 2G Motion System delivers dual-axis control and up to 30% greater motor torque with no increase in package size or change in mounting. Our enhanced stepper designs enable near-servo positioning without the need for feedback devices. So you can get more performance in a compact machine footprint.
Moreover, our innovative SafeMotion functions, including SDI safe direction, can improve forming processes to increase throughput by 20%, by managing situations that could cause machine shutdowns.
Top Products for Bending
Resources for Best Performance
With access to higher-resolution feedback devices, faster processors, sharper vision systems, and more sophisticated communication buses, your competitors can offer innovative, value-added features with each new machine generation. Staying ahead of this competition can be particularly challenging for lean engineering teams with limited resources.
Advanced material forming processes are defined by quality, repeatability and throughput. These requirements place unique demands on the performance of the motion systems that drive cutting, bending, braking and other material forming machines.
Count on Trusted Support
We believe your motion system should be designed to fit your machine, not the other way around. Whether you’re upgrading your existing machine capabilities or embarking on an all-new design, our co-engineering experts will help you achieve higher motion performance for your unique application.
Count on Kollmorgen support to help you design and build a successful machine and keep it reliably productive, anywhere in the world. Our co-engineering experts will work with you to tailor a perfect-fit solution for your motion requirements.
For more than 100 years, Kollmorgen has been creating innovative solutions that bring big ideas to reality, keep the world safer and improve lives. Our history of reliability is unsurpassed, and our solutions are supported through engineering centers of excellence and customer service in all major regions of the world.