Our premier machine automation solution brings together a highly integrated and intuitive software programming environment, best-in-class motion components and exceptional co-engineering services to help you build a highly differentiated machine.
Kollmorgen Automation Suite (KAS) includes all the software and hardware you need to bring truly differentiated, high-performance machines to market faster. KAS has been proven to measurably accelerate development, increase throughput, minimize scrap and maximize overall equipment effectiveness.
Kollmorgen offers innovative software solutions for programming every part of the machine, from the servo drive level, to the automated coordination of machine axes, to the human/machine interface.
Kollmorgen offers a complete selection of controller hardware for any machine architecture. Controller options include standalone units, PC Card controllers and drive-resident controllers.
Kollmorgen Automation Suite™ includes a large selection of remote I/O terminals and couplers, all configured for auto-recognition and auto-configuration within our Integrated Development Environment.
The operator interface is one of the most important parts of your machine. Usability is key. You need an HMI with the input and display options best suited to the operating environment and the machine’s specific functionality. We offer touchscreen, function key and keypad options in a variety of sizes to meet virtually any requirements.
Kollmorgen introduces the next generation of motion for more ambitious machines built on more capable performance and more confident engineering. The Kollmorgen 2G Motion System harnesses the full performance potential of our leading AKM2G servo motors and perfectly matched AKD2G drives designed to deliver unrivaled power density and control. The result is significantly enhanced torque, responsiveness and SafeMotion capabilities in a compact footprint that enables easy installation and total flexibility.
Kollmorgen is your single-source supplier for all the accessories you need to install your complete motor/drive solution.
Led by our next-generation AKD® Series, we offer the industry’s broadest range of advanced drives for control of rotary servomotors and linear positioning systems, with the connectivity options, power ranges and features to handle any application.
Kollmorgen introduces the next generation of motion for more ambitious machines built on more capable performance and more confident engineering. The Kollmorgen 2G Motion System harnesses the full performance potential of our leading AKM2G servo motors and perfectly matched AKD2G drives designed to deliver unrivaled power density and control. The result is significantly enhanced torque, responsiveness and SafeMotion capabilities in a compact footprint that enables easy installation and total flexibility.
Born from a rich AKD heritage, AKD2G is the latest servo drive technology adding:
AKD® Family has been on the market for years supporting the largest customer installed base offering:
For many years now, this has been one of our most powerful and feature rich servo drives offering:
Kollmorgen S200 servo drives are the first all-digital industrial drives with a velocity loop bandwidth of 800 Hz including:
Stepper drives for both AC and DC power applications are ideal for high-performance indexing applications, offering microstepping capabilities up to 50,000 steps per revolution with no need for feedback systems.
The P5000 is a compact micro-stepping stepper drive optimized for high system performance with Kollmorgen’s industry leading POWERMAX II stepper motors. It is an impressive yet simple addition to the Kollmorgen stepper drive family.
The P6000 is an AC input micro-stepping drive optimized for pairing with POWERPAC and POWERMAX stepper motors. With the simplicity of dip switches and the optimized performance from the complete system, this stepper solution brings increased machine performance without the associated complexity.
Kollmorgen's P70530 stepper drives provide you servo-like system performance with the cost and simplicity of a stepper solution. The P70530 combined with Kollmorgen's stepper motors provide unique level of system smoothness, functionality and performance.
Kollmorgen is your single-source supplier for all the accessories you need to install your complete motor/drive solution.
Kollmorgen’s brushless servo motors offer the highest torque/inertia ratio over a broad range of speeds—including high speed capabilities up to 8,000 rpm for standard designs and up to 70,000 rpm for special designs.
Kollmorgen introduces the next generation of motion for more ambitious machines built on more capable performance and more confident engineering. The Kollmorgen 2G Motion System harnesses the full performance potential of our leading AKM2G servo motors and perfectly matched AKD2G drives designed to deliver unrivaled power density and control. The result is significantly enhanced torque, responsiveness and SafeMotion capabilities in a compact footprint that enables easy installation and total flexibility.
AKM2G represents the latest evolution of the industry-leading AKM motor family. With significant torque increases in the same motor size OEMs can achieve substantial performance improvement without changing the motor mounting or using more machine space.
Our best-in-class, high-performance servomotors offer a wide range of mounting, connectivity, feedback and other options. More than 500,000 standard models are available along with co-engineered modifications to suit almost any application requirement. Gearmotor, washdown and food-grade versions are available.
The AKMH Series is built to withstand the most rigorous of washdown regimens. The combination of the AKMH’s IP69K construction and corrosion resistant materials make for a servo motor that will last the life of your machine.
AKM and AKM2G Low Voltage servo motors are designed for high-performance, demanding dynamic applications which require 24-96 VDC bus input.
The Kollmorgen Goldline® Series provides optimum performance for applications that involve rapid acceleration/deceleration, compliant loads or large inertia mismatches. These motors are available for 230 and 400/480 VAC line voltage. We also offer explosionproof, washdown and submersible models.
Kollmorgen pioneered the development of direct drive technology. Today, our Direct Drive Rotary (DDR) and Direct Drive Linear (DDL) motors bring you industry-leading performance, zero maintenance, clean mechanical assembly, improved accuracy, higher throughput, better reliability, and smooth, quiet operation.
These next-generation frameless motors deliver high torque density for your most compact, lightest electromagnetic package, standard sizing for harmonic gearing, and scalable design to keep you on top of your global production needs.
Our exclusive Cartridge DDR® servomotors combine the performance advantages of a frameless motor with the ease of installation of a full-frame motor. The advanced electromagnetic design provides up to 50 percent more torque density than comparably sized conventional servo motors.
Housed DDR servomotors offer high torque density, precise performance and zero maintenance in an easily installed servo solution.
The KBM series offers high performance, long life, simple installation in a motor kit that can be embedded directly in your mechanical design. A huge selection of standard motors and cost-effective modifications ensure a perfect fit.
Our TBM series provides direct drive frameless motors designed to be directly embedded in the mechanical structure of your systems, minimizing weight, size and inertia without sacrificing performance.
Our high-performance, brushless, maintenance-free stepper motors provide precise, extremely cost-effective motion control.
The PMX family of hybrid stepper motors offers unmatched versatility through a wide range of standard and customizable options, unmatched value through exceptional performance at an affordable cost, and unmatched reliability through Kollmorgen’s superior motion expertise and build quality.
The POWERMAX II® M and P Series are NEMA 23 stepper motors feature an octagonal housing and are available in half-, single-, and two-stack configurations. These units offer a wide variety of standard options and affordable co-engineered modifications, without sacrificing scalability and lead time.
The POWERPAC series includes rugged NEMA 34 and 42 hybrid stepper motors designed to achieve extremely high torque. These units are available with standard options and co-engineered modifications to provide an exact application fit.
Featuring a conventional round frame, these high-efficiency, low-loss stepper motors provide lower rotor inertia and higher acceleration compared to other motors in their class. They are available in NEMA 23, 34, and 42 frame sizes.
Our T2, T, KM and MH172 Series stepper motors provide the highest torque in a wide range of frame sizes. These motors offer a high-performance, cost-effective alternative to pneumatic, hydraulic and servomotor systems.
Kollmorgen offers two brands of AC Synchonous motors in their Pacific Scientic ST/SN Series and Superior Electric products. High performance in four frame sizes, NEMA 23, 34, 42, 66 are available. Resistor - capacitor kits are also available.
ST and SN Series synchronous motors provide high performance in three frame sizes, NEMA 23, 34 and 42 (60, 90 and 110 mm). Resistor-capacitor kits are also available.
Direct drive brush DC torque motors are ideal for minimizing size, weight, power and response time while maximizing rate and position accuracies. They provide a servo actuator that can be attached directly to the driven load.
Our permanent magnet brush DC motors offer rugged, quality construction and dependable operation. Many options are available, including explosionproof models, washdown models, co-engineered modifications and more. With a well-deserved reputation for value, these motors are backed by a two-year warranty.
Quality standards and legal regulations impose strict hygienic requirements on equipment used in the food and beverage, meat and dairy, pharmaceutical, and cosmetics industries.
The AKMH Series is built to withstand the most rigorous of washdown regimens. The combination of the AKMH’s IP69K construction and corrosion resistant materials make for a servo motor that will last the life of your machine.
These permanent magnet DC (PMDC) motors are SCR-rated and adhere to NEMA standards. They are available 90 or 180 VDC, from 1/4 to 2 HP.
AKM Washdown and Washdown Food Series servomotors incorporate a protective 2-K coating, IP67-rated seals, stainless steel hardware, special greases and other materials designed for applications such as food, beverage and pharmaceutical processing where hygiene and frequent cleaning are critical requirements.
Explosion-proof versions of motors are designed to minimize the risk of explosion, and to contain any internal explosion that may occur without allowing it to propagate to the outside environment.
These permanent magnet DC (PMDC) motors are SCR-rated and adhere to NEMA standards. They are available in a variety of DC voltages, from 1/4 to 3/4 HP.
Providing torque up to 1,500 oz-in (1,059 N-cm), these synchronous motors are available in UL Listed versions suitable for use in Class I, Division 1, Group D hazardous locations. Frame sizes are NEMA 42 and 66 (110 mm and 170 mm).
Kollmorgen is your single-source supplier for all the accessories you need to install your complete motor/drive solution.
Electric cylinders from Kollmorgen offer strong thrust, high speed and exceptional positioning accuracy. Designed to provide a clean, efficient replacement for hydraulic actuators and pneumatic cylinders, these high-precision, closed-loop systems have rapidly become the preferred alternative for many linear applications.
The N2 Series offers an economical, light-duty design with a small package size. Durable and easy to use, these electric cylinders provide simple extend-and-retract motion, with the ability to position either to predetermined stop locations or to an analog voltage input.
The EC1 Series offers a limited selection of application solutions designed to reduce cost and minimize cylinder frame size by 30 to 40 percent. The small package design is perfect for converting from pneumatic cylinders in many applications.
EC2 Series electric cylinders are an economical solution for light to moderate thrust loads. With a choice of ball or lead screw designs, these cylinders yield quiet operation, low backlash and high accuracy with a selection of motor-to-screw reduction types.
The EC3 Series provides a robust linear motion package for moderate to heavy thrust loads. They are available with a ball or lead screw and a variety of motor-to-screw reduction ratios, providing exceptionally quiet operation, low backlash and high accuracy.
Instead of the moving rod of an electric cylinder, these rodless actuators feature a moving carriage supported by linear bearings within an extruded aluminum chassis. This design enables the rodless actuator to guide and support the load being positioned.
The R2A Series offers a carriage bearing design that produces lower bearing friction, smoother operation and zero running clearance. A flexible seal prevents environmental contamination and ensures long life, making the R2A Series an effective solution for industrial-grade requirements.
R3 Series rodless actuators provide a robust design with an internal linear motion guide rail and built-in flexible seal to ensure reliable operation in industrial environments. Equipped for high loads or high acceleration with maximum duty cycle, the R3 Series is available with either belt drive for the most rapid moves or screw drive for the highest thrust capacity and repeatability.
Precision tables are best suited for applications where accuracy and repeatability are more important than axial thrust. They can also be used in applications that require substantial moment load support, and they’re ideal building blocks for multi-axis positioning systems.
DS Series precision tables provide outstanding performance, with the configuration flexibility to suit almost any single-or multi-axis application. Our proven magnetic stainless steel seal strip effectively seals the internal components from contaminants for durable performance in demanding industrial settings.
All our gearheads incorporate True Planetary gearing for high torque capacity, smooth operation and minimal maintenance. So you can count on optimum performance, whether you need a general-purpose gearhead, an ultra-precise model, a washdown or food-grade version, or a complete gearmotor.
The DuraTRUE™ Series offers high-precision gearheads with a variety of shaft configurations, allowing you to design your system in the smallest of envelopes by eliminating the need for couplings. You can even run two axes with one motor using the DuraTRUE “T” design.
For continuous duty cycle applications, our EverTRUE™ Series gearheads are lubricated for life and rated for at least 30,000 hours of 24/7 operation. These high-precision gearheads are compatible with our RediMount mounting system for easy installation on almost any motor.
NemaTRUE™ gearheads are available in four standard NEMA sizes, three metric sizes, and both in-line and right-angle versions—all featuring our RediMount mounting system. These precision gearheads provide a versatile and economical solution for many applications..
Right-angle bevel gear meshes are typically limited to ratios from 1:1 to 3:1. Our PowerTRUE™ 90 gear technology uses an advanced tooth design to increase the ratio range to 5:1. It’s available on NemaTRUE, DuraTRUE, UltraTRUE and ValueTRUE 90° gearheads.
The RediMount™ motor mounting system allows mounting of our TRUE Planetary gearheads to practically any motor available on the market. The innovative design, featuring an adapter sleeve and input housing, ensures that gearhead mounting Is always quick, easy and error-free.
The UltraTRUE™ Series combines our highest-precision helical crowned gearing with TRUE Planetary orientation to create the smoothest and quietest gearheads on the market today. A wide range of metric frame sizes and gear ratios are available in straight and 90° versions.
We created the Kollmorgen Developer Network so you can focus on what matters most: Building awesome machines.
This servo amplifier is comprised of a three-phase power supply and a high-performance control unit housed in a single enclosure. This single axis servo amplifier is available in 110VAC-480VAC, 1,5-10A models.
See S300 & S700 Errors and Warnings for a comprehensive list of faults.
Yes. In the S300/S700 motor database (MDB) there isn't a single dataset per power stage and feedback. The parameter values are calculated depending on the set FBTYPE out of the same rough data. Criteria for a valid motor for the power stage is now:
0.25 * DICONT <= MICONT <= 4 * DICONT.
The motor databases for S400/S600 cannot be used with S300/S700.
Parameter sets of S300 and S700 amplifiers can be used independant from amplifier type and current class.
Yes. The current tools work with Windows Vista and Windows 7 without restrictions.
The DriveGUI S300/S700 works with Linux Debian in the Windows Emulator WINE and communicates with the servo amplifier via the RS232 Com interface. An interface converter Ethernet or USB to RS232 is not required. An embedded PC has enough RS232 COM interfaces. So parameterizing, diagnostics and remote control can be done.
FW > 0.87
HW > Ser.No. 214010
Refer to page External zero pulse
See the page Calculation of brake power
To change direction you must exchange sine and cosine.
For more information refer to Motion direction - Parameters
Terminal: M SEARCHKOM 1
Yes, you can activate a password protection. Refer to page Password Protection.
Hyperterminal:
CLR
SRMON>
booting...
on user request starting SRMON 0.66
SR-Monitor. Danaher Motion
(SRMON Rev 0.66 Dec 14 10:53:51 2004)
FPGA Initialisation done
SRMON> clr
SRMON>
See the page Analog Motion Task Selection
The servo amplifiers use position registers to define cams. The status of the registers are sent as cams to one or two digital outputs by a predefined function. Refer to page Setup of Camming S300-S700 or Setup of Camming S400-S600. You can define up to 8 cams for a digital output with S300/S700.
To start the amplifier in monitor mode, press both keys in the front panel simultaneously while when switching the drive on (24V on).
Select function 30 for a digital input:
INHCMD VSCALE –x
INLCMD VSCALE x
For more information refer to Motion direction - Parameters
Parameters may be changed via a fieldbus (during the initialization) or by a defined command sequence via the digital inputs (INxMODE 30).
See the page Single Phase Operation
Yes. With the help of pole number setting. Refer to page Tuning - High Frequency Spindles S300-S700.
No. The command LAYOUT has been introduced later. Refer to application note Hardware Revision Number. An old S300 hardware version would be interpreted in a wrong way with new firmware. Polarity of the AS input has changed, an error message would occur with new firmware.
You can solve the problem with this command sequence:
ONE 0XC 24
ONE 0XD 4
Switch the amplifier off and on again.
Yes, that's possible with S300 and S700. See page Operating DC motors S300-S700.
Yes, but with S300 and S700 only. See page Cogging Suppression
Yes, either sequential with the function InxMODE=30 or with parallel switch over of two predefined parameter sets. Refer to page Switching over parameter sets.
Yes. A Wake & Shake function determines the absolute position of the permanent Magnets in relationship to the stator windings. See page Wake and Shake.
Low rotor inertia is the source for this problem, ironless linear motors show a similar behavior.
Solution for drives with S300/S700 servo amplifiers:
Set BUSP1 to 1 and finalize the configuration change with SAVE and COLDSTART.
Background: Bit 30 (COB-ID Setting for Tx-PDO) is supervised since Firmware 2.51. The amplifier sets the bit and expects the COB identifier is written with set bit 30, too (means: no RTR request of TX-PDOs is possible).
If bit 0 is set to 1, then bit 30 is not supervised any more.
Possible reasons:
1.) <1000m A.M.S.L., no restrictions
1000-2500m A.M.S.L. with power derating 1,5% / 100m
2.) According to Paschen the isolating capability of air is reduced. That reduces the max. allowed mains voltage to 400V.
Fault in the power output stage. Can also be triggered by a wrong or faulty motor cable, if the screen of the motor cable is not connected or if the motor is feaulty. Refer to page Error Message F14.
See the page Residual Current Protective Device.
The parameters are used to setup an induction machine without feedback (sensorless).
See pages Sensorless Control for Induction Machines (S300, S700) and Operating Induction Machines (S300-S700).
See the page GrayCode
The Hardware Revision defines the development status of the servo amplifier. The same number can be found on the cover page of the instructions manual. Refer to page Hardware Revision Number.
P01: 1A power stage, mains supply voltage switched on, power stage disabled
E01: 1A power stage, mains supply voltage switched on, power stage enabled
-S-: STO Enable input is not connected or no 24V signal is applied
Refer to page LED Display Codes S300-S700.
Bode Plot is a process to analyze frequency behavior of the drive. See pages Tuning - Built in Frequency Analysis and Bode Diagram
200 Flash motion tasks that can be saved in the device permanently, (number 1 to 200). 100 RAM motion tasks starting at number 201.
S300: 5.0 kOhm
S400: 2.0 kOhm
S600: 1.6 kOhm
S700: 5.0 kOhm
Class 3M2 sine according to IEC 721-3-3;
2 to 9 Hz 1.5g
9 to 200 Hz 0,5g
Shock 4g, spectrum L 22ms
The sine wave is called "Prüfung Fc" in EN 60068-2-6.
The shock is a half-sine wave, is called "Prüfung Ea" in EN 60068-2-27 and EN 60721-3-3 (09/95) picture 1
The SinCos amplitude monitoring enables the F04 error with:
The monitoring can be switched over in both firmware versions with CPHASE 2.
No communication to the encoder
Solution: connect the encoder, check the cable
Wrong data in the encoder
This error occurs with new encoders, that have never been initialized.
Solution: Initialize the data with the command HSAVE (terminal screen)
See pages Supervision of Sine Cosine Encoders, Setup of an Endat or Hiperface or BISS encoder and LED Display
Depends on the feedback type. See page MultiFeedback
See Instructions Manual for more information.
The incremental current actual value (iq, q component) of the current controller is triggered two times within 62,5µs and the values are added but the average is not determined.
Units: ±3280 = ±DIPEAK in IncrAmpere?.
DIPEAK = device peak current
This can be selected on the screen page "Motion Task Parameters". Refer to page Motion Task Series.
Incremental signals (AquadB): processing time in the servo amplifier (FPGA) are in "ns" range. Slave reaction time ±62,5µs (current control task).
see page Different Motion Task Profiles
Pulse length < 100µs, off-time > 200ms. See page Test Pulse.
Input filter isn't set correctly. Increase filter time constant of the analog input.
The firmware of the amplifier is a beta version (not released). Refer to page LED Display Codes.
The DC intermediate voltage is supervised. The phase-loss error is detected is the drive is loaded, because the DC voltage goes down then.